Thanks for the insight guys. Eric, I slowed down the original video and I can see what you are explaining. Seems the bolt does go all the way forward. Can an ar BCG recoil mechanically like that? Is that normal? Perhaps the barrel/bolt alignment isn't quite right and allows it to bounce back/unlock mechanically? If it is bad ammo with a slow primer, then I am screwed as I have had 3 bad rounds out of a 60 that I have pulled out of a can of a thousand or so. I suppose I can relegate these rounds to my Ak semi's.
Quigly, thanks for the clarification. I had the first OOB discharge using the 7.62 bolt and the oem MAX firing pin. I did compare it to the replacement pin I got and the MAX pin was a hair shorter. Like almost immeasurably.
So, perhaps it is an ammo issue and this is why I am not seeing an issue running the 5.56 setup. However, I don't think the bolt should "bounce unlock" unless there is some alignment issue between the bolt/barrel or an excessive amount of play in the bolt/cam pin in the upper that allows it to rotate when it shouldn't.
I am wondering about the cam pin detent in the upper. It seems to be excessively long. Like it starts too soon. When manipulating the bolt with the upper disassembled, it seems that the detent would allow the rotation of the bolt way sooner that it would ever need. So if the bolt met some resistance or wasn't aligned perfectly with the barrel extension that it would allow it to rotate, move backwards and expose the firing pin before being seated/locked
Anyway, I have yet another 7.62 bolt coming with a couple new firing pins. I am also going to install a roller cam pin, resurface the inside of the upper and possibly re-profile cam pin detent to ensure it will only allow rotation once seated and not before. I will also pick up some better spec brass ammo for the next go.
Critiques, advice welcome. More to come.