Handguards: Part Deux

Mr Folgers

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Some of you may remember the handguards thread of last year. In it I was looking to see all the types of handguards people had in their collections. I thought I had the most -- but Jetskrtal quickly put me back in my place.

But no longer!
Some fellow out in Texas decided to put up for sale a huge lot of 104 beaten Galil handguards. They all looked like trash from the single picture he included, but I knew there was a diamond in the rough!
Now please, hold on! It may seem like I have an addiction, but it's common nowadays! I can stop whenever I want!

In all seriousness, this isn't a 'bragging thread' (what you read above is my horrible sense of humor), and that all this is put together for my own research and for your own curiosity. What I am actually looking for is specimens out of the ordinary. What I will do with all of these, I have no idea. They take up a lot of space and probably harbor some disease equivalent to the Plague.

Anyhow, onto the point of this thread.

Here's a few things I found:

A few days after getting the 50lb box of rotten wood and rusted steel rivets, I sorted out and cleaned the pick of the litter. Out of 104, I'd say about 10 of them were Original IMI ARM handguards. This didn't surprise me too much; I expected one or two since Guatemala (according to the old parts kits from there) did receive Israeli ARMs in their initial batches. Don't let the pictures confuse you! The condition of these is nothing to write home about. Rule of thumb when dealing with any rifle forearm is that the Left side is always going to be in worse shape than the Right.



Also in the lot were Original IMI Wood AR handguards. At the time of the Galil's introduction, all the rifles used Wood furniture since plastic/polymer was still new at the time. At what point IMI switched to Poly on the AR series is uncertain, but it is known to have occurred early in production. Notice that the Rivets on these have a teal patina indicating they contain some copper. IMI rivets of this era seem to have serrated faces that are covered flat with black paint.


Here is a picture of a Damage IMI handguard with the same rivets and Patina. I like to call this one "Anatomy of the Wood" because the Right Panel cracked and fell off in the perfect spot to show the thickness of the panels and how the Rivets are installed. This piece also revealed to me a part of the manufacturing process: Clearly visible on the flat bottoms where the panels meet are marks from a Planing machine. This likely indicates the the inside of each Panel is run through a Planer, face up, either before or after the insides are milled out.




Next is a discovery I made whilst digging through the pile of wood: Guatemalan ARM handguards. I was not aware that these even existed! I must say I am quite fascinated with the local Guat handguards. Before Mujahideen (Muja) explained the background of these handguards being made by slave labor, I was not sure at all to their origins or purpose. Whilst the idea of enslaved natives making these handguards would explain the haphazard construction and quality, I am still perplexed as to the reasoning for local production instead of purchasing IMI Teak on the ordered rifles.
These ARM handguards are made fairly well; the craftsmanship is certainly higher than on the AR counterparts. Some small details I noticed was that the undersides cut for the bipod are a bit too deep, the Rivets are of a stronger type more resistant to corrosion, and the inside panels are the same thickness through (unlike IMI, which has thicker portions that eventually slim down towards the middle and front).


A big surprise within was that 3 of the handguards in the lot were not wood! One was a no-frills IMI Poly, but the other two were a bit different: two large finger grooves were cut into the panel faces in lieu of the original protruding grooves. What appears to have occurred is this: when the Plastic handguards finally wore down to where they had no grip, someone would take a drill press or dremel and re-cut grooves to extend the service life. On one of the handguards, this is done on both sides and painted over with some durable, rubberized paint. On the other (not pictured), the grooves were only cut on one side while the other side was left smooth. Why this was done, other than for comfortability, I do not know. What I can say is that whoever did the cuts did a pretty good job. They were drilled straight across and to the same length. Definitely a keeper.




The last item I will report today is some Solid crafted handguards I found in the box. These were made out of one large block of wood, rather than two individual panels. They are much thicker on the inside, but still friggin' ugly on the outside. Making these with basic tools was probably not easy, especially when you are malnourished and have no freedom.






I have one very special ARM handguard en route from Israel that I think some of you may find very interesting!
Until then, comrades!
 

adipose

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The heck with Jetskrtal; I still have a lot of hand guards; but my problem is; they are attached to rifles and I am not taking them off just for a picture.

Sniper / ARM (both original plastic - wood) / AR ( original plastic - wood) / Micro (MAR - Model B; all in different variations) / R series (wood and plastic)

If you put time and effort in the batch you just received; you'll get some nice ones out of that. I am sure it was worth it.
 

Mr Folgers

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Somewhere down the road I may try some experiments with the truly beat ones -- get a custom look going.
Most of these are beyond salvaging for anything other than a BFPU look.
I've refinished wood handguards like these before. Hand-sanding these is truly a tedious and time consuming process; the worst parts are maintaining the angular cuts in the rear and the grooves.
 

jetskrtal

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:jester
The heck with Jetskrtal; I still have a lot of hand guards; but my problem is; they are attached to rifles and I am not taking them off just for a picture.

Sniper / ARM (both original plastic - wood) / AR ( original plastic - wood) / Micro (MAR - Model B; all in different variations) / R series (wood and plastic)

If you put time and effort in the batch you just received; you'll get some nice ones out of that. I am sure it was worth it.
 

ruski5181

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Now i realise what the sanding and moulding we did in grade 6 was all about, teaching us how to refurb with hand sanding our own handguards... very nice indeed man! great post!
 

Mr Folgers

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Is there a "best" way to chemically strip, clean and refinish the IMI wood handguards? I can see where it would be a bit difficult to not blur the edges on the finger grooves with sandpaper.

I've tried a number of methods, but normal finish-sanding always turns out the best. Even so, sometimes the wood itself 'ages' and can never look new; the grain simply starts to separate over time if it hasn't been sealed the majority of it's lifespan.

Some tricks I know when sanding:
-Use a File or flat object wrapped in sandpaper when doing the angular cuts in the rear of the handguard to keep them pronounced.
-When sanding the finger grooves, cut a small piece of sandpaper (about 1" by 1/2") and roll it up like a burrito. Check the fitting in the groove so it is about the same size as the groove itself (you want it to be a bit smaller). Lightly sand until the finish is removed, then create another 'burrito' about 1/2 the size as your first one to deepen the groove without destroying the width or rounding-out the cut. You can deepen them beyond factory specs for a better grip without being able to see the difference.
 

Mr Folgers

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Here's that other interesting piece I noted previously!:

This came directly from Israel; the seller had found it in an antique shop and was, apparently, the only person who knew what it was!
It's a field-modified IDF Galil ARM handguard. Whoever had this on their weapon while in the service apparently did not like the bipod or the gap in the handguard without it. This person actually went to the length of finding an identical piece of Teak wood and fitting it in the bottom to fill the gap. His work certainly wasn't 'amazing', but it holds together for it's purpose. This is the only time I've ever seen this type of modification; how common it was in the IDF, I do not know.







Stay tuned as I have yet another interesting piece on its way...
 

adipose

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Once the sanding is complete to satisfaction; what method do you prefer to the finish (linseed oil - etc.) and do you just apply a oil or do put a protective coat on it after.
 

Ed24601

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The bipod was actually a pain in the neck for some of those carrying it and were removed. Of course, when the weapon went back to the arms room the bipod magically reappeared with the correct handguard.
 

Mr Folgers

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Once the sanding is complete to satisfaction; what method do you prefer to the finish (linseed oil - etc.) and do you just apply a oil or do put a protective coat on it after.

lf I've already steamed out the dents and finished sanding, I usually put on a coat of wood-conditioner followed by Natural wood finish.
After that I use low-gloss Tung oil finish.

I haven't tried any boiled linseed oil -- Tung oil works fine for my needs and it's easy to work with. If it's too reflective you can dull it with some 000 steel wool.
Polyurethane I avoid completely; I've never been able to get an even finish with it and it's the biggest pain in the ass to remove. I hate that shi*.
 

adipose

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Perfect, I will try out the tung oil; as I only have boiled linseed oil. I just bought a model 332 that the hand guard needs some TLC; plus I some others that need a new look.
 

ArmsUnlimited

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Those things look BEAT. I have some like new condition galatz handguards and probably 1 or 2 of those exact ones pictured also like new if anyone is looking for them...
 
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